Metalworking services

Laser cutting

Laser cutting

Laser cutting technology is based on the use of a focused laser beam that concentrates a large amount of energy into a small area to cut through various types of materials.

In the process of cutting, the material melts and evaporates or is blown out by a jet of working gas. The path of the beam is controlled by the machine's CNC system with high precision.

The technology is used in industrial production for cutting various sheet materials: steel, non-ferrous metals and alloys.

When cutting non-ferrous metals, stainless steels and thin sheets of ordinary carbon steels, we use nitrogen as working gas. The cutting edge is clean and free of dross and blackening. This is especially important when manufacturing stainless steel parts for the food, medical, chemical industry, agribusiness and other industries with high demands on quality and durability.

Advantages of the technology:

  • Ability to cut complex contours without making expensive tooling

  • Process performance

  • Accuracy

  • Processing quality

  • No mechanical stress on the material - extremely thin and easily deformable materials can be processed

  • Wide range of machinable materials

  • High degree of process automation

  • Versatility of equipment - quick changeover to a new batch of parts


Coordinate punching

The essence of coordinate piercing technology consists in piercing holes and volume molding with a special tool according to given coordinates with high accuracy and productivity.

When designing new products for our production it is highly desirable to use the tools given on the page below. This will reduce the time of production preparation and series production, as well as make the products cheaper and more technologically advanced.

Coordinate punching

Metal bending

Metal bending

Bending - the process of giving a given shape to a flat billet.

Bending is carried out on bending presses with numerical control system, which allows to achieve high accuracy and repeatability of products.


Rolling of shells, cones, profiles

Rolling — the process of giving flat sheet or straight profile workpieces a complex geometric shape, most often cylindrical or conical. Rolling is carried out using special equipment with rotating rolls.

In our production, this technology occupies one of the key places in the technological process of manufacturing ducts for ventilation and aspiration systems, sumps, tanks, cylindrical housings, shells, flanges, various decorative elements.

The shop is equipped with a fleet of several units of rolling machines as well as a special profile bending machine for radius bending of profile blanks. This allows us to roll such a range of materials as: sheets, strips, tubes, angles. Steel grades can be any: ferrous and stainless steels, various non-ferrous metals and alloys.

One of our competitive advantages is the availability of a numerically controlled rolling machine. Technological characteristics of the machine significantly expand the range of manufactured parts. We offer our customers services for manufacturing not only simple cylindrical and conical shells, but also complex parts with cross-section in the form of ovals, spirals, polyradiuses and other closed and open contours.

Metal rolling

Lathe machining

Lathe machining

Lathe machining — is one of the most common types of mechanical machining of external and internal cylindrical, conical and complex shaped surfaces of bodies of rotation. Turning machining includes the following types of machining:

  • Turning and boring of external and internal surfaces

  • hole drilling

  • facing

  • chamfering

  • tapping internal and external threads

  • grooving

  • cutoff

The capabilities of our equipment allow us to produce standard parts such as: axles, shafts, pins, flanges, rings, sleeves, nuts, studs, couplings and much more.

We work with a wide range of material grades: carbon and alloy steels, various non-ferrous metals and alloys, non-metals.


Milling

Milling is one of the types of machining by cutting various parts of volumetric shape. The following structural elements are machined with milling: planes, ledges, grooves, holes, flats, shaped surfaces.

The machining area is equipped with a high-tech CNC milling machine with five-axis machining capability. The machine makes it possible to produce three-dimensional parts with complex shapes. The built-in tilt-turn table has a maximum clamping surface of 630×500 mm and can be loaded with parts weighing up to 200 kg. Thanks to 5-axis machining in one set-up, the accuracy of parts manufacturing is greatly improved.

We work with a wide range of material grades: carbon and alloy steels, various non-ferrous metals and alloys, various polymeric materials.

Milling

Metal welding

Metal welding

The equipment of our company's welding and assembly shop allows us to perform various types of metal joints using high-tech welding methods.

Our company performs the following types of welding work:

  • robot welding

  • MIG/MAG semi-automatic welding

  • TIG argon arc welding

  • resistance welding

  • "cold" welding

  • condenser

ADDRESS

720028, Kyrgyz Republic, Bishkek.

CONTACTS

office@if.kg
+ 996 9990 01677

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